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This juicy grilled chicken club sandwich is my favorite quick lunch when I want something hearty but not fussy. The tangy honey BBQ mayo gives it a bright kick while crispy bacon and melted cheese bring satisfying layers of flavor and texture.
I first made this after grabbing some chicken breasts last minute and was surprised how well everything came together without complicated steps. Now it is my go-to when I need a filling meal that feels a little special.
Ingredients
- Chicken breasts sliced thin for quick even grilling: thinner pieces cook faster and stay juicy
- Pickle juice and milk for marinating: the acidity tenderizes the chicken without overpowering flavor
- Mayonnaise forms the creamy base of the honey BBQ sauce: adds moisture and tang
- Honey: brings natural sweetness balancing the tangy BBQ and mustard
- BBQ sauce for smoky depth: choose a quality bottle with good balance of spice and sweetness
- Dijon mustard: sharpens the sauce for added complexity
- Lemon juice: brightens the sauce with fresh citrus notes
- Smoked paprika: contributes subtle smokiness linking all flavors together; fresh ground will provide the best aroma
- Crispy bacon: for saltiness and crunch; cook until just crisp to maintain chewiness
- Cheese slices: melt over the chicken adding richness; mild cheddar or gouda work well
- Fresh lettuce and tomato: add freshness and a slight crunch that contrast cooked elements
- Multigrain or brioche buns toasted with butter: to hold everything together and add flavor
- Oil for grilling: to prevent sticking and encourage even cooking
Instructions
- Build the Marinade:
- In a bowl combine pickle juice and milk. Cut chicken breasts horizontally to create thinner fillets to ensure even cooking. Submerge chicken in the marinade for at least 30 minutes but no longer than 4 hours as acidity will start to break down texture too much if left longer.
- Prepare the Honey BBQ Mayo:
- Mix mayonnaise with honey, BBQ sauce, Dijon mustard, lemon juice and smoked paprika. Stir well then refrigerate to let flavors meld and thicken slightly while you grill the chicken.
- Grill the Chicken:
- Preheat your grill or grill pan to medium-high and lightly oil the cooking surface to prevent sticking. Remove chicken from the marinade and pat dry using paper towels. Place chicken on grill and cook for 4 to 5 minutes per side or until internal temperature reaches 165 degrees Fahrenheit. In the last minute place a slice of cheese on each fillet to melt.
- Toast the Buns:
- Lightly butter the cut sides of the buns then toast them face down in a hot skillet or on the grill until golden brown and crisp. This simple step keeps the bread from becoming soggy once you add the sauced ingredients.
- Assemble the Sandwich:
- Spread a generous layer of honey BBQ mayo on the bottom bun. Add fresh lettuce and tomato slices for crunch and moisture balance. Place the grilled chicken with melted cheese over the veggies then top with crispy bacon slices. Spoon a little more of the honey BBQ mayo on the top bun if you want extra tang. Close the sandwich and serve immediately while the chicken is juicy and warm.
I love how the smoked paprika unites the smoky bacon and BBQ sauce in a subtle way. One time at a family cookout everyone was surprised by how simple ingredients could create such a flavorful sandwich. It quickly became a recipe everyone asked for again.
Storage Tips
Store leftover grilled chicken and sauce separately in airtight containers in the refrigerator for up to 3 days. To reheat, warm the chicken gently on the stove or microwave to keep it juicy. Toast fresh buns and assemble just before eating to keep the sandwich texture perfect.
Ingredient Swaps
You can swap chicken breasts for thighs if you prefer juicier meat, just adjust grilling time accordingly. Smoked paprika can be replaced with regular paprika combined with a touch of liquid smoke if you do not have it on hand. Use your favorite cheese such as Swiss or pepper jack for a different melt and flavor profile.
Serving Ideas
This sandwich pairs perfectly with crispy sweet potato fries or a simple green salad tossed in a light vinaigrette. Add pickles on the side for extra tang and crunch. A cold glass of unsweetened iced tea balances the rich flavors wonderfully.
The layers in this sandwich provide a perfect balance of textures and flavors that satisfy every bite.
Frequently Asked Recipe Questions
- → What makes the chicken tender and juicy?
The chicken is marinated in a mixture of pickle juice and milk, which helps break down proteins for a tender, juicy texture after grilling.
- → How do you achieve the crispy bacon texture?
Bacon is cooked until crisp separately before adding to the sandwich, ensuring a crunchy contrast to the juicy chicken and melted cheese.
- → What is the purpose of toasting the buns?
Toasting the buns with butter creates a golden, crisp surface that adds texture and prevents sogginess when adding sauce and fillings.
- → How is the honey BBQ mayo prepared?
The sauce blends mayonnaise, honey, BBQ sauce, Dijon mustard, lemon juice, and smoked paprika for a sweet, tangy, and smoky flavor complementing the sandwich.
- → Can the grilling time for the chicken vary?
Grilling time can vary based on thickness; cook chicken fillets for 4-5 minutes per side until reaching an internal temperature of 165°F (74°C) for safe and juicy results.
- → Why is the cheese added during the last minute of grilling?
Placing cheese on the chicken in the final grilling minute allows it to melt perfectly without overcooking the fillets, enhancing flavor and moisture.